Safety and operations analytics on existing CCTV
Turn the cameras you already own into a real-time safety and operations layer. Proximity alerts, PPE compliance, exclusion-zone enforcement and cycle-time tracking run at the edge on your current CCTV feeds, with no rip-and-replace.
Real-time
person-machine proximity and exclusion-zone alerts
24/7
automated PPE compliance monitoring
On-prem
edge inference, footage stays on site
Context
The problem
Cameras record, but nobody watches live
Mines, ports and terminals already stream from hundreds of fixed cameras, yet the footage is only reviewed after an incident. Real-time hazards are structurally invisible.
Person-machine proximity is the top safety risk
Haul trucks, reach stackers and mobile plant share space with people on foot. Without live proximity detection, a near-miss is only known once it becomes an incident.
PPE and exclusion zones enforced by spot checks
Hard-hat, hi-vis and exclusion-zone rules depend on supervisors happening to look. Coverage is partial, inconsistent between shifts and impossible to audit.
Operational metrics logged by hand
Truck cycle times, gate throughput and stockpile volumes are estimated on clipboards or spreadsheets, too slow and too coarse to actually steer the operation.
Solution
Deployed architecture
Existing CCTV feeds, no new hardware
Standard RTSP/ONVIF streams from the cameras already installed are ingested directly. No camera swap, no cabling change: the existing surveillance estate becomes the sensor network.
Edge detection of people, vehicles and PPE
Computer-vision models run on local edge nodes to detect people, mobile plant and PPE in real time. On-site inference keeps latency low and footage on-premise.
Configurable zones and proximity rules
Exclusion zones, walkways and dynamic proximity buffers around moving machines are defined per camera. Rules combine detections into safety and operations events.
Real-time alerts and dashboards
Events push instantly to control-room screens, mobile devices and existing SCADA/VMS systems, with dashboards for cycle times, stockpile volumes and compliance trends.
Results
Measured results
Measured in production conditions on the deployed scope.
Live alerts
Proximity incidents
Fewer person-machine near-misses once live proximity alerts are active across monitored zones.
Auditable
PPE compliance
Continuous PPE monitoring replaces spot checks, with auditable compliance rates per zone and shift.
Automated
Truck cycle time
Automated load, haul and dump timing from the same feeds, surfacing bottlenecks operators previously logged by hand.
On-camera
Stockpile volume tracking
Continuous volume and movement estimates from existing cameras, replacing periodic manual surveys.
Lessons learned
What we took away
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